fully automatic round shaped direct extruded breakfast cereals processing line
Producion Introduction
Breakfast cereal corn flakes is a brittle food with good rehydration, outside the red is not bad, taste lubricants,grain flavor is fragrant.Corn flakes mainly corn flour as the main raw material,added sugar, vitamins,mixed raw minerals, add a sufficient amount of water after kneading, aging, forming, baking and tableting in order to manufacture a sheet flavoring.
Machine Flow Chart
Mixing system---Extrusion system----Cooling system—Flaking system--Drying system—Toasted system---Sugar Spraying system ---Drying system---- Packing system
Machine Features
1.Mixer : Make the corn residue or corn flour added to a nutritional additive and mixing a proportion of water uniformly.
2.Screw conveyor : Marinated raw material fed to the extruder feed hopper.
3.Double screw extruder: The material in the feed hopper into the extrusion system, to produce small spherical particles.
4.Shaker:Dispersed particles, to avoid overlap pressed together into a tableting machine.
5.Air conveyor:Transported the particles into the tableting machine.
6. Flaking machine:Flaking the corn ball to raw corn flakes.
7.Air conveyor:Transfer the corn flakes to the baking oven.
8.Mutil-layer oven: Oven mostly is toaster,temperature between 0-200 degrees self-regulation through the control cabinet,internal stainless steel double mesh bag,baking time may be adjusted according to the speed,remove the water.
Technical flow chart of the breakfast cereal production line
After preparation, controlled quantities of raw materials and liquids are premixed and then dosed before being fed continuously and uniformly into the extrusion platform. This mixture is then cooked at the right temperatures using the thermo-mechanical energy provided by the twin-screw extruder. Texturing and shaping of expanded products are determined by the final design of the insert, while the expansion ratio is influenced by temperature of the extrudate, the types of ingredients used and moisture content.
The shaped products are then conveyed directly to the sugar coating system. The coated cereals are dried and cooled down to ambient temperature to retain crispness, as defined in the recipe. The products can also be filled when the unit has a co-extrusion add-on.
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