China automatic extruded corn puffed snack food processing equipment
A) INGREDIENT MIXER
To homogeneously mix two or more grains, flours, powders etc.
B) SCREW CONVEYOR
To transfer moisturized corn meal or grits from the mixer to the overhead hopper on the extruder.
C) EXTRUDER
To extrude snack into various shapes.
D) CYCLONE BLOWER
To transfer extruded snacks from extruder to dryer
E) Dryer machine
To dry the snacks and get rid of the moisture.
F) Coating equipment
To spray oil and powder to the snacks.
G)Packing machine
To pack the machines into different bags.
Description of Manufacturing Process
Important equipment in an extrusion processing line are the mixer, extruder, dryer and coating equipment. We offer all this equipment and the matching connecting equipment in various capacities, in the range from 100 up to 1.000 kg/hr snacks capacity. All equipment must match well, no oversized and therefore energy wasting equipment.
In the mixer the raw materials are mixed and brought to the desired moisture level. The mix is then transferred to the extruder hopper; a level indicator ensures that the extruder does not run empty. In the extruder the raw materials are pressed through a die using high-pressure build-up by the screw and high temperature created by shear between sleeve and screw.
The pressure drop at the die causes the snack to expand and the face cutters set the desired snack length and mass. After extrusion the snacks are baked for extra crispness and for shelf-life.
They are then coated with palm oil, and then with flavor powder.
Coating takes place in the rotating coating drum. Now the snacks are ready to be packed; this is best done immediately. It is recommended that a buffer silo is installed between packing equipment and processing line, mainly to overcome the differences in operational speed.
Direct extrusion is the process whereby grits (of i.e. corn) is forced through a die into the final snack-shape, and flavorings are added to produce a tasty snack.
Sunrising Puff Snack Food is a very good snack food to enter into a new market because its raw material is low cost and it can have many different looks which refresh consumers’ mind easily.
Our twin-screw extrusion lines produce cereal flakes, both plain or coated. The twin-screw extrusion technology is at the core of this very flexible and scalable process. This technology is ideal to meet the market demands and breakfast cereal manufacturing : many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.
We share our process knowledge to process healthy and balanced products made with wholegrain cereals or including a mix of multi-grains like corn, wheat, oats, rice, barley, rye, Buckwheat or barley … Our automated production lines are used to produce consistently high quality products while keeping the same organoleptic characteristics as traditional flakes.
| New model Snack food extruder |
| model | SR-57 | SR-65 | SR-75 | SR-95 |
| main motor power(kw) | 30 | 37 | 90 | 132 |
| rotary cutter power(kw) | 2.2 | 2.2 | 2.2 | 2.2 |
| feeding power(kw) | 2.2 | 2.2 | 2.2 | 2.2 |
| oil pump power(kw) | 0.75 | 0.75 | 0.75 | 0.75 |
| heating power(kw) | 14 | 14 | 14 | 14 |
| capacity(kg/h) | 150 | 200 | 400 | 1000 |
| size(mm) | 2300*1000*1800 | 2600*1000*1800 | 5000*1100*2200 | 5500*1100*2200 |
Professional services for cheese puff snack food produce line
a. We can keep product design in the same level with internationally
advanced technology consistently.
b. We have high staff and excellent processing equipment, and quality control runs through the whole production process from parts stock
to the beginning of production.
c. We can guarantee customers superior quality machines up to design equipment and perfect working state.
d. Our technicians can also provide all kinds of relevant technology to make the food production clean, healthy and safe.
e. We will dispatch our technicians to your factory to guide you installation and commissioning work and training your operator.
f. We provide 1 year complete Guarantee and life-time maintenance service.
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